Hi, I’m
SANTANU ROY
Rupnarayanpur
Summary
A dynamic professional with almost 8 years of experience in Production and Maintenance. Good understanding of Potato chips line, Extruded snacks line and Noodles line. Quality-driven production leader with proven success in organizing workflows and coordinating resources to meet challenging goals. Industrious professional and resourceful problem-solver with persistent approach to tackling operational concerns. Good decision-making and team-building abilities with open and clear communication style.
Overview
8
years of professional experience
Work History
Carrinho GroupLobito
Production Manager - Noodles
03.2023 - Current
Job overview
- Direct responsible for production, maintenance, quality, utility operations
- Currently responsible for Angola’s first ever noodles line and Buhler’s biggest line installation
- Responsible for Research and Development of new flavors
- Responsible for training of operators and engineers
- Set production objectives and implement action plans for achieving set targets
- Responsible for RM-PM availability in the production floor and in warehouse
BIDCO AFRICA LIMITEDNairobi
Lead Production - Noodles
10.2021 - 01.2023
Job overview
- Direct responsible for production and maintenance of Ohtake Noodles line
- Direct responsible for daily production reports shift wise
- Monitor every aspect of production to ensure compliance with established procedures and standards
- Oversee the maintenance, repair, and replacement of production equipment to ensure smooth work operations
- Set production objectives and implement action plans for achieving set targets
- Create work shifts to ensure round-the-clock food production operations
- Prepare production plan, coordinate for RM & PM availability, Review and improve plant performance in terms of productivity, cost and quality
- Ensure all company regulations and government legislations are adhered to
- Allot work tasks to company staff according to their specialization and history
- Conduct studies to discover ways to improve the efficiency of production processes
- Oversee the hiring and training food production peoples
- Handle logistics, warehousing and stock of raw materials used in production
- Create and implement organizational/production changes on an operative level
- Manage all activities within the production process, including maintenance and the workforce
- SAP PP
SAA VISHNU GROUP (CMU OF PARLE & PEPSICO)Ranchi & Bhiwadi
Shift Incharge
11.2020 - 08.2021
Job overview
- Total supervision of all line
- Direct responsible for Daily and monthly production report
- Managing the shop floor Production and Manpower
- Responsible for the correct packaging materials and batch code for production during the shift
- Ability to train personnel and provide direction
- Involving in Preventive maintenance
- Responsible for RMPM on shop floor
- Check the rejection for each packing machine and identify the defects and solve the problems
- Coordinate with maintenance team for correcting the problems
- Responsibility for safety of Personnel and equipment’s
- Reduce wastage and improve the yield
- Training programs conduction related to process of operation and quality
- Continuous improvement of food safety, product quality and hygiene
- To plan production based on Client requirement, coordinate to ensure availability of required raw material and packing material at all times in the plant
- Coordinate material movement and shipment plant
- Production booking and quality release in SAP
- Regular monitoring of wastage and work to reduce the same
DUFIL PRIMA FOODS LTD (INDOMIE NOODLES)Kaduna
Process Technician
10.2018 - 11.2020
Job overview
- Equipment handling of Noodles Line( Flour handling system, Mixer, Presser, Steamer, Fryer, HFFS packaging machines, Auto dispensers, Carton Casers)
- Blowers
- Centrifugal Pumps
- Hyponic gearbox
- Various Cylinders
- Various Actuators
- Various types of sensors
- To make the Preventive maintenance schedule
- Prepare lubrication schedule
- Handled maintenance team of eight people
- To ensure better production to reduce breakdown of machine
- Improve the machine utilization of Packaging & Carton caser
- Coordinate with production team for scrap reduction
- Maintain history card of equipment
- Making RCA of a equipment for breakdown
- Reduce the break down from 4% to 2.5 %
- Monthly meeting with production manager for process improvement and scrap reduction
- Improvement of line by making SGA, Kaizen etc
ITC LTD Food Division -SnacksUluberia
PRODUCTION OPERATOR (ASSOCIATE)
08.2016 - 09.2018
Job overview
- Equipment handling of PC 10 line ( Peeler, Slicer, Blancher, Fryer, Optical Sorter, Vertical Packaging Machines)
- Various Pump
- Nitrogen plant
- Compressors etc
- To operate and maintain the ISHIDA ASTRO Packaging machine and ISHIDA multihead weigher
- Reduce the Packaging material wastage less than 0.4 %
- Changeover times reduced to 45 min for dark to light flavors and 30 mins for dark to dark or light to light flavor
- EGA reduced to 0.3%
- Attend the stock audit of every month of packaging materials
- Co Ordinate with Quality team
- In shift closing log book fill up and give shift handover
- Do the ODS of Packaging materials after change over
- Ribbon Consumption reduced
- Manpower Handling and utilization
- Maintain EHS as per factory rule
Education
DURGAPUR GOVT COLLEGE
B.Sc (MATH)
01.2016
University Overview
GPA: 55%
ITI RUPNARAYANPUR
ITI ELECTRICIAN
01.2016
University Overview
GPA: 91%
KANYAPUR POLYTECHNIC
DIPLOMA IN COMPUTER SCIENCE & TECHNOLOGY
01.2012
University Overview
GPA: 73%
CHITTARANJAN HIGH SCHOOL
HS
01.2009
University Overview
GPA: 62.2%
CHITTARANJAN X CLASS HIGH SCHOOL
MADHYAMIK
01.2007
University Overview
GPA: 67.25%
Skills
- Production Line Management
- Root Cause Analysis
- Quality Control
- Production Optimization
- Resource Allocation
- Team Development
- Quality Assurance
- Production Planning
- Cost Reduction
- Optimizing production output
- Raw Materials Handling
- Manufacturing
Languages
Bengali
First Language
English
Proficient (C2)
C2
Hindi
Advanced (C1)
C1
Portuguese
Beginner
A1
Timeline
Production Manager - Noodles
Carrinho Group
03.2023 - Current
Lead Production - Noodles
BIDCO AFRICA LIMITED
10.2021 - 01.2023
Shift Incharge
SAA VISHNU GROUP (CMU OF PARLE & PEPSICO)
11.2020 - 08.2021
Process Technician
DUFIL PRIMA FOODS LTD (INDOMIE NOODLES)
10.2018 - 11.2020
PRODUCTION OPERATOR (ASSOCIATE)
ITC LTD Food Division -Snacks
08.2016 - 09.2018
DURGAPUR GOVT COLLEGE
B.Sc (MATH)
ITI RUPNARAYANPUR
ITI ELECTRICIAN
KANYAPUR POLYTECHNIC
DIPLOMA IN COMPUTER SCIENCE & TECHNOLOGY
CHITTARANJAN HIGH SCHOOL
HS
CHITTARANJAN X CLASS HIGH SCHOOL
MADHYAMIK
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